INDIA'S FASTEST GROWING AUTOMATION TRAINING INSTITUTE
drientech engineers pvt. ltd.

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Ultra Advance Course

“Learn Today - Earn Today with Offer letter”
ULTRA ADVANCE LEVEL OF INDUSTRIAL AUTOMATION Basics of Electricals, Pneumatics, instrumentation, Electronic digital circuits, PLCs, HMIs, SCADA, AC / DC Drives, Control Panel Design.

Hardware Part :

  • Electricals : Interpretation of Electrical symbols as per IEC, Switchgears (Contactors / Relays / OLR / SFU / MCCB / MCB / MPCB / Metering products), DOL / Star-Delta / RDOL Starters control & power wiring diagrams, control panel & electrical wiring diagrams using AutoCAD.
  • Instrumentation : Interpretation of PID symbols as per ISA / IEC, Sensors: Proximity (Inductive / capacitive / magnetic), PIDs, Barriers, Temperature (RTD / Thermocouple).
  • Hydraulics / Pneumatics : Solenoid Valves / Actuators / Cylinders.
  • Electronics : Diodes / SCR / SSR / IGBTs / Power Supplies-SMPS, Bridges, Digital Logic Gates, PLC / HMI Hardware configuration, AC / DC drives.
  • Motors : AC / DC motors, Characteristics Curves.

Electrical panel Design / System Integration

  • Drive panels / PLC panels / PCC Panels / MCC Panels
  • Junction Boxes
  • Fabrication drawings using AutoCAD
  • Electrical drawings using AutoCAD
  • Panel wiring / segregation guidelines
  • Busbar calculation
  • Cable voltage drop calculation
  • Panel heat dissipation calculation
  • IEC standards: IEC60349 / 60204 / 60529 etc.
  • CE / EMC complaint panel design
  • Field cabling guidelines

Software Part :

ABB / ALLEN BRADLEY / SIEMENS / MESSUNG / MITSUBISHI / OMRON / CROUZET (ALL PLC)
TOPICS : PLCs :
  • PLC Details, History of PLC, Difference between relay, contactor, & PLC Logic, a detail description of different PLC modules & cards.
  • I.O configuration & Memory mapping, I / O modules address of PLC.
  • Programming languages : Ladder / FBD-basic logic instructions, contacts, coil & PLC scan.
  • The instruction set-NO, NC, Reset, TIMERS, Counters, Comparison, Arithmetic, Logical & move functions.
  • Communication Protocol like Profibus, Modbus, Profinet, Ethernet.
  • Fault finding-How to find hardware fault and probable causes.
  • Upload / Download of programs.
  • Encoder interfacing.
  • Analog IO interfacing.

AC Drives :

  • Types of drives : Voltage source & Current Source
  • Functions of components : Converter / DC Bank / Invertors / IGBT
  • Modules / SCR / Diodes / Power cards / control cards / DC choke / Line reactors etc.
  • Functional block diagram description : Current loop & Speed loop / feedback loops etc.
  • Control modes : Speed control / Torque control.
  • Control types/methods : Scalar / Vector / Flux / DTC control.
  • Operation in various Quadrants : Regenerative / non-regenerative operations.
  • Duty types : Normal / Heavy duty.
  • Load types : Constant torque / Variable torque / Constant torque & power.
  • Drive selection factors : Cable length / ambient Temp. Supply / current / application / motors parameters etc.
  • Functional description of parameters & commissioning steps.
  • Breaking Methods : Dynamic / Regenerative
  • Trouble shootings / Maintenance
  • EMC directives
  • Drive integration techniques
  • Energy saving Concepts

Drive make : ABB / SIEMENS / MITSUBISHI / DELTA / EURA etc.
DC Drives :
  • Functions of components / cards : Commutating chokes / SCR / firing modes / power cards / control cards / field cards etc.
  • Functional block diagram description : Current loop & Speed loop / feedback loops etc.
  • Control modes : Speed control / Torque control
  • Armature / Field control modes
  • Operation in various Quadrants : Regenerative / non-regenerative operations.
  • Duty types : Normal / Heavy duty
  • Load types : Constant torque / Variable torque / Constant torque & power
  • 6-pulse / 12-pulse configurations
  • Tacho/Encoder feedback
  • Series / parallel configurations
  • Breaking methods : Dynamic / Regenerative
  • Drive selection factors : Cable length / ambient Temp.
  • Supply / current / application / motors parameters etc.
  • Functional description of parameters & commissioning steps.
  • Trouble shootings/Maintenance
  • EMC directives
  • Drive integration techniques

Drive make : ABB / SIEMENS

  • Introduction to DCS.
  • HMI( Human Machine Interface)- Introduction of HMI, application of HMI, types of HMI, hardware of MMI, cable of MMI, programming software of MMI, key field, changing the set points of counter, use of define functions keys, display of outputs, display of faults, display of timer current value.
  • SCADA( supervisory control and Data Acquisition system)- Introduction of SCADA, application of SCADA, selection of SCADA software, programming cable of SCADA, creating new SCADA application, creating and editing graphic display, creating and editing elementary graphic, creating data base of tags, start stop command, drives of SCADA, software configuration of drives file in software, communication of SACDA software, data entry, analog entry, connectivity between software.
  • Programming cables for PLC/HMI
  • Siemens S7-200 PLC : PPI CABLE/MPI adapter
  • Ethernet cables.

Applications configuration

  • Winder-unwinder : dancer control / tension control
  • Master-Follower : speed loop/Torque loop referencing
  • Multi-motor: Scalar mode with Individual motor stall protection using MPCBs.
  • Step-up application : for motor voltages higher than 415Vac.
  • Cut-to-length : Servo/stepper motors
  • Multi-drives systems.

System Integration :

Projects will be given to each candidate for integration.
  • Prepare Bill of Material
  • Prepare Fabrication Drawings
  • Prepare Electrical Drawings, IO list, system Architecture
  • Assembling complete Panel / system, Testing and Simulation etc.

Fees Details

rupes Fees Rs. 45,000/-

6 months Training in company as a trainee engineer in the pay scale of Rs. 3,000/- Per month as a stipend as per company policies.


Terms and Conditions :

1. Price Basis : The price mentioned above is exclusive of service tax of 14%.
2. Workshop fees are subject to general Terms / conditions attached in the same file.
3. Holidays within workshop period will be informed to the participants along with the respective workshop confirmations.
4. Fees once paid are not refundable or transferable for any reason under any circumstances.
5. Balance course fees is payable on due date as given to you after which Rs 500 is installment charge.
6. Leave more than 2 days will require written application.


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